SCIENCE

How Face Shapes Are Changing and Why Your Mask Might Not Fit

ChileSat Jul 12 2025

Study Reveals Significant Changes in Facial Dimensions

Recent Findings:

  • Facial Growth: People in Chile are developing larger faces, particularly men.
  • Mask Fit Concerns: Older mask designs may no longer fit well due to these changes.

Methodology: Comparing Past and Present Data

  • Data Sets:
  • 2013: Manual measurements.
  • 2024: 3D scans.
  • Measurements: 11 facial dimensions, following international standards.

Key Discoveries

  • Facial Enlargement: Men's faces have grown significantly.
  • Mask Fit Panels:
  • Best Fit: NIOSH/ISO panel.
  • Poor Fit: LANL full-facepiece panel, especially for recent male participants.
  • Gender Differences: Men and women have distinct facial shapes, affecting mask fit.

Implications and Recommendations

  • Design Updates: Mask designs need to be revised to accommodate current facial dimensions.
  • Global Impact: Countries importing masks should ensure they fit their populations.
  • Safety Risks: Poorly fitting masks could endanger workers.
  • Solution: Update mask designs based on current data to enhance safety and comfort.

questions

    If facial dimensions keep increasing, will we need to start designing respirators that look like full-body suits?
    Will future respirators come with adjustable sizes like pants, or will we have to settle for one-size-fits-all?
    What if the increase in facial size is due to everyone smiling more, and not actual growth?

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